Clean Room
What is Clean Room?
A Clean Room is an environment, typically used in manufacturing or scientific research that has a low level of environmental pollutants such as dust, airborne microbes, aerosol particles and chemical vapors. More accurately, a cleanroom has a controlled level of contamination that is specified by the number of particles per cubic meter at a specified particle size. To give perspective, the ambient air outside in a typical urban environment contains 35,000,000 particles per cubic meter in the size range 0.5µm and larger in diameter, corresponding to an ISO9 cleanroom, while an ISO1 cleanroom allows no particles in that size range and only 12 particles per cubic meter of 0.3µm and smaller.
What we can do?
We kindly needs following information to design your clean room
- Panel style:
- Metal-face polyurethane core board,
- Metal-face Rockwool core board (widely used),
- Metal-face polystyrene core board (without fire proof),
- Metal-Face Honeycomb Core Board,
- Metal-Face Plastered Core Board (widely used for ceiling),
- Metal-face glass-magnesium core board.
- Panel thickness: 50 mm, 70 mm and 100 mm.
- Panel Height & Color: according to customer request.
- Doors and windows manufacturing.
- Layout drawings.
- Air conditioner and air fan parts
- The technical height (the height between ceilings to girder lower point)
- Air feeding duct and air sucking duct direction and arrangement
- The clean grade request, temperature and humidity request, pressure balance request, wind speed request.
- Air exhaust request and air exhaust quantity request
- Workers quantity and equipment heat generating amount
- Air conditioner or air fan brand and style request:
- Equipment parts:
- The air shower room specification and material request.
- The pass box specification and material, technical request.
- Laminar flow specification and request
- Weight room specification and request
- FFU specification and request
- Electricity Parts:
- Clean room illumination request, clean light style
- Total power
- Control style (full auto/manual)
- Wire hidden style (pretreatment/hidden in sandwich board)
- Floor parts:
- The cement basic (the cement floor intension and flat degree)
- Floor request (PVC/roller/plate static proof request, epoxy color)
Related Products
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HPL wall
The HPL partition wall is a structure with a thickness of 45 mm, made of 2 x 4 mm thick external HPL panels and internal insulation, which vary according to the project requirements.
Each panel made is completely sealed on all 4 sides, using extruded aluminum profiles, designed to create the structure and complete closure of the internal insulation.
ultra-med supplies different types of insulation: rock wool (RW), polystyrene (EPS), aluminum and paper honeycomb (HC), polyurethane (PUR).
In all cases, the densities of such insulations are extremely high, so as to guarantee superior mechanical stability of the wall itself.
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Isolator
Isolator is made according to CGMP and EGMP standard, special designed to make high standard sterile space, the equipment adopts high standard fast transferring technology (RTP) and auto sterilization killing technology, the sealing cabinet achieve air exchange through high effective filter to prevent the animalcule in environment coming into the separator. Used for sterile production and sterile testing.
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Clip-in Ceiling System
ultra-med offers a variety of ceiling systems. All systems are absolutely flush in combination with a low portion of joints. They correspond to the system requirements described by GMP & FDA.
The systems are available as walk-on or non-walk-on versions. The panels are sealed or there are used dry gaskets. For every ceiling system ultra-med offers appropriate standard components like luminaires, filter/fan modules or inspection chambers. The systems are modular so dismantling and reassembly can be carried out at any time
ultra-med Clip-In ceiling system has a beveled edge to form visually closed joints. The 4.2 mm bevel will emphasize the crispness of the tile ceiling design with fine joint lines.
ultra-med Clip-In ceiling system are made of 0.6 mm thick Galvanized steel or Aluminum in powder coated with standard color RAL 9010.
ultra-med Clip-In ceiling system are available in a wide variety of pre-defined rectangular module sizes that are commonly used in ceiling design.
Ceiling Tile Size (mm) Side Height (mm) Thickness (mm) 300 x 300 20/25 0.5-1 300 x 600 20/25 0.6-1 300 x 1200 20/25 0.7-1 400 x 400 20 0.6-1 500 x 500 20 0.6-1 600 x 600 20/25/28 0.6-1.2 600 x 1200 20/25/28 0.7-1.2 -
Sliding doors
Sliding door consisting of a 45-50 mm extruded aluminum frame and a panel made with the same as the partition walls material, allowing total flush-fitting between the components and the wall itself.
It is simple to assemble as both the electric drive unit and electric panel are housed in a single extruded aluminum cabinet that, when positioned alongside the aluminum perimeter profiles of the door wings and the connection profiles, creates a locking element that blends harmoniously with the clean room environment.
This system can be equipped with a back-up battery which guarantees opening in case of power failure.
Safe and extremely silent thanks to the 100-240 V brushless motor inverter
(50-60Hz) using switch mode technology.
Opening speed 0.8 m/s.
Control unit with microprocessor logic and anti-crushing device complete the features of this clean room sliding door mechanism.
The end customer can choose from the various door opening and control options.
Manual non-motorized version also available.
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